Fully Automatic 3-in-1 Pet Bottle Filling Machine (Washing Filling Capping)

• Customization: Available
• After-sales Service: Overseas Engineer Provided
• Warranty: 2 Years
• Model NO.: XGF8-8-3
• Type: Volumetric Filling Machine
• Automatic Grade: Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Single-Room Feeding
• Dosing Device: Surface Type
• Filling Principle: Atmospheric Pressure
• Packaging Container Lifting Structure: Chute Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Plastic
• Capacity: 2000bph-24000 Bph
• Voltage: Customized
• Material: SUS304 or SUS316
• Keywords: Mineral Drinking Water Filling Machine
• Filling Product: Pure Water / Mineral Water
• Bottle Volume: 200ml - 2L
• Filling Precision: 1% (Liquid Level)
• Bottle Material: Pet Bottle / Glass Bottle
• Function: Rinsing Filling Capping
• Transport Package: Wooden Case
• Trademark: KeYuan
• Origin: China
• HS Code: 8422303090
• Package Size: 2400.00cm * 1800.00cm * 2100.00cm
• Package Gross Weight: 2800.000kg

Product Description

Product Description                                                                                                                                                                                  

XGF Series Water Filling Machine

The XGF series bottled water filling line is designed for filling mineral or purified water into PET bottles ranging from 200ml to 2000ml.Various models are available to meet output requirements from 2,000 to 24,000 bottles per hour (BPH).This 3-in-1 monoblock machine integrates rinsing, filling, and capping functions into a single unit, enabling a fully automatic process. It is specifically suited for filling still water into PET or plastic bottles.It utilizes gravity or micro-pressure filling technology, ensuring faster, more stable, and highly efficient operation compared to conventional machines of the same class.The entire line is controlled by an advanced Mitsubishi PLC (Programmable Logic Controller) and coordinated with frequency inverters, guaranteeing exceptionally smooth and reliable performance.Equipped with photoelectric sensors for real-time monitoring, the system achieves a high degree of automation and user-friendly operation.

Product Parameters                                                                                                                                                                                 

Model	CGF8-8-3	CGF12-12-6	CGF18-18-6	CGF24-24-6	CGF32-32-8
Rated  Capacity(for 500ml)	2000BPH	5000BPH	8000BPH	12000BPH	15000BPH
Washing Heads	8	12	18	24	32
Filling Heads	8	12	18	24	32
Capping Heads	3	6	6	6	8
Suitable Container	PET bottles,Plastic bottles
Bottle Diameter	55-110mm
Bottle Height	150-310mm
Suitable Cap	Plastic screw cap(28-38mm)
Approx. Weight	1,500kg	2,000kg	4,000kg	4,500kg	6,000kg
Main Motor Power	1.2kW	1.5kW	3kW	3kW	3kW

Details Of Machines                                                                                                                                                              

                                                                                                                                                                              Washing Part

- Direct Air Conveyor Infeed: Connected to the bottle starwheel for smooth and gentle bottle transfer.
- Water-Efficient Rinse System: 304/316 stainless steel spray heads with optimized injector nozzles reduce water consumption while enhancing cleaning effectiveness.
- Scratch-Resistant Gripping: Grippers equipped with soft plastic pads securely hold bottles, preventing scratches and impacts during the washing process.
- Corrosion-Resistant Washing Pump: Constructed from 304/316 stainless steel for extended service life and dependable performance.

                                                                                           Filling Part

· High-Precision Filling Nozzles: Made of 304/316 stainless steel for accurate and repeatable filling performance.
· Precise Fill Volume Control: Allows fine adjustment to ensure uniform liquid level across all containers.
· Hygienic & Easy-to-Clean Design: All product-contact surfaces and the liquid tank are constructed from 304/316 stainless steel, finely polished with no dead corners for efficient sanitation.
· Durable Filling Pump: Built with 304/316 stainless steel to ensure reliable and long-lasting operation.
· Efficient Rinsing Nozzles: Provide thorough cleaning while significantly reducing water usage during flushing.

                                                                                               Capping Part

· Place & Cap System with Eletromagnetic Heads: The electromagnetic capping heads feature a torque-release function to minimize bottle impact during capping.
· Full 304/316 Stainless Steel Construction: Ensures hygiene, durability, and corrosion resistance.
· No Bottle, No Cap: The system automatically skips capping if no bottle is present, preventing waste.
· Automatic Stop for Bottle Shortage: The line pauses automatically if bottle supply is interrupted, ensuring operational safety.
· Stable & Reliable Capping Performance: Delivers consistent sealing with a defect rate of ≤0.2%.

 Flat Conveyor

· Energy-Efficient & Adaptable Design: Optimized for low power consumption and can be customized to fit various factory layouts.
· Sanitary Lubrication System: Utilizes food-grade or dedicated lubricants to prevent product contamination and ensure operational safety.
· Extended Service Life: Constructed with durable components and designed for minimal maintenance, ensuring long-term reliability.
· Intelligent Photoelectric Control: Integrated electric eye (sensor) system enables safe, automated, and rapid line synchronization.
· Integrated Overload Protection: Built-in safety mechanism prevents damage to the conveyor and downstream equipment in case of jams or blockages.

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Process: Raw spring water is boosted by a pump and then passes through a series of treatments, including a mechanical filter,  activated carbon filter, sodium ion exchanger,precision filter, and is finally purified by an RO system or hollow fiber ultrafiltration device. The treated water is stored in a tank and disinfected by a UV sterilizer and ozone generator.

Function: This system effectively removes suspended solids, colloids, organic matter, iron, manganese, residual microorganisms and heavy metal ions from the water. It also reduces water hardness. The treated water fully meets all national drinking water standards and can even achieve the quality of mineral water.

This automatic PET bottle blowing machine produces bottles from 100ml to 2000ml in various shapes, suitable for mineral water, soda, and cola bottles.

Key Features:

· Robust Structure: Double-crank, four pull-rod clamping with a balanced cross slide.
· Precision Molding: Parallel bar (CIS) design ensures consistent sealing and stretching.
· Easy Control: Programmable PLC with a user-friendly touchscreen interface.
· High Accuracy: Infrared preform heating and constant pressure control help achieve precise blowing.

  

This laser date printer integrates advanced galvanometer technology, imported CO2 lasers, and real-time software for high-speed, online marking on fast-moving products.
Applications: It creates permanent marks on materials including paper, plastic, non-metals, and coated metal packaging, suitable for various production line requirements.

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Design Advantage: The modular design facilitates quick and simple bottle changeovers.

This fully automatic machine applies protective shrink film to bundle and stabilize products, serving as key equipment for unitizing goods in the packaging industry.

This machine, also known as an injection press, is a primary solution for molding plastic caps from thermoplastics or thermosetting materials.

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Our Service                                                                                                                                                                                                 

Factory Design

 Product Design

Custom OEM Factory Layout Design

Design your ideal final products

Before Sales

After Sales

1.Answer any of your inquiries about our company within 24 hours.

2.Provide all the information you require.

3.Assist you in planning a cost-effective factory layout.

4.Provide machine operation videos for your reference.

5.Welcome you to visit our factory.

1.Provide weekly updates on the production progress.

2.Send regular photos of the machines during production.

3.Conduct a thorough test run of all machines for over 8 hours and provide the testing videos.

4.Dispatch our engineers to your site for installation and commissioning.

5.Ensure the availability of critical spare parts. 

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Beverage Mixing System

5 Gallon Water Production Line

Capacity:3000L/H

All the equipment is customized according to technical requirements

Capacity:1200 Barrels/Hour

Complete 5 Gallon recycled-barrel water production line.

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Capacity:20000BPH

Carbonated juice pet bottle filling plant.

Capacity:20000L/H

Designed according to raw water quality.

KeYuan Clients                                                                                                                                                                                          

FAQ                                                                                                                                                                                                              

1.Q: Are you a factory or a trading company?
A: We are the factory. With over a decade of experience, we design and manufacture complete water treatment systems and bottled water production lines in our 6,000 sqm facility. Our machines are trusted by clients in 30+ countries.

2.Q:Where is your factory? Can I visit?
A: We're located at Sanxing Yucai Road, Jinfeng Town, Zhangjiagang City, Jiangsu Province, China. It's about a 2-hour drive from Shanghai Pudong International Airport (PVG). We are happy to arrange pickup from the nearest station or airport. All clients, domestic and international, are warmly welcome to visit us!

3.Q: What's your warranty policy?
A: We offer a 2-year warranty starting from the date of delivery, along with comprehensive after-sales technical support.

4.Q: What makes your company different?
A:We don't just sell machines; we deliver turnkey solutions. From bottle design and layout planning to installation, training, and ongoing support – we partner with you to ensure your project's success.

5.Q:  What do you need from me to start?

To provide you with a tailored quote, please share:

1. Product type (e.g., water, juice, carbonated drink)
2. Target capacity (bottles per hour)
3. Bottle details (PET/glass, volume, shape – a photo is ideal)
4. Project scope (single machine or complete line)

The more details you provide, the better we can meet your needs.