Product Description
Automatic juice beverage production line for the production of bottled juice, tea drinks, etc., hot filling beverage washing, filling, capping three-in-one production, complete drinking water equipment is mainly composed of water treatment system, dispensing system, blowing bottle system, filling system, packaging system, with universal compatibility. After the corresponding replacement and debugging of a small number of parts, it can be adapted to various filling methods and raw material types. At the same time, it has strong expandability and rich interface, and can conveniently realize functions such as online water quality monitoring, bottle cap disinfection and automatic control of cap supply system on the basis of traditional washing, filling and sealing.
Juice production process
Washing (washing machine) - fruit detection (fruit detection machine) - breaking (breaking machine) - beating (beater) - juicing (juicer) - filtration (filter) - concentration (concentrator) - preparation (preparation tank) - sterilization (sterilization machine) - aseptic storage (aseptic storage tank) - aseptic filling - product packaging
(1) Material selection: Soft fruits with higher maturity should be selected as juice materials, and fermentation deterioration and unripe fruits should be eliminated.
(2) Washing: The cleaning of the material before juicing is a tight method to reduce pollution, and more attention should be paid when juicing with skin. Therefore, the sand and impurities on the peel must be washed with active water. Rinse with solution when needed, then rinse with clean water.
(3) Beater: concentrated juice production line with beater beater peel, pulp with cloth wrapped to press the juice, juice yield can reach more than 70%. The washed fruit may be poured into a press for juice, and then filtered through a scraper filter to remove the skin, seeds and some coarse fibers.
(4) Preparation: the juice after coarse filtration is diluted with water until the diopter is 4%. Then according to the ratio of 9O kg of juice and 1O kg of white sugar, stir constantly, so that the sugar * dissolve.
(5) Filtration: The prepared juice is filtered and separated by a centrifugal filter, and the residual peel, seeds, part of the fiber, crushed pulp and impurities are removed.
(6) Homogenization: The filtered juice is homogenized by the homogenizer, which can further break the fine pulp and maintain the average turbidity of the juice. Homogenizer pressure is 1012 mpa.
(7) Sterilization and cooling: high temperature sterilization and other methods are accepted for sterilization of concentrated juice, and the sterilization formula is 5 '~10' / 110 ° C, and then it is rapidly cooled to below 40 ° C.
(8) Filling and sealing: heat the juice, fill it under the condition that the juice temperature is not less than 80ºC, and seal it quickly.
Main production equipment
RXGF glass bottle juice drink
rinsing filling capping machine |
Water treatment system
(reverse osmosis or hollow ultrafiltration system) |
Juice pretreatment and blending system |
| Juice sterilization system |
Bottle wanning,Cooling Machine |
Hot Melt Glue Labeling Machine |
Laser Date Printer |
Automatic shrink wrap packing machine |
Solid bottle delivery chain system |
Automatic juice beverage production line for the production of bottled juice, tea drinks, etc., hot filling beverage washing, filling, capping three-in-one production, complete drinking water equipment is mainly composed of water treatment system, dispensing system, blowing bottle system, filling system, packaging system, with universal compatibility. After the corresponding replacement and debugging of a small number of parts, it can be adapted to various filling methods and raw material types. At the same time, it has strong expandability and rich interface, and can conveniently realize functions such as online water quality monitoring, bottle cap disinfection and automatic control of cap supply system on the basis of traditional washing, filling and sealing.
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