Efficient Automatic Juice Filling System for Pet Bottles

Product Description

Product Description                                                                                                                                                                                  

XGF Series Beverage Filling Machine

The XGF series beverage filling machine is designed for filling various beverages, such as fruit juice, carbonated drinks, tea drinks, etc. into PET bottles ranging from 200ml to 2000ml. Different models can meet output requirements from 2,000 to 24,000 bottles per hour (BPH).

This 3-in-1 monoblock machine integrates rinsing, filling and capping functions into one unit, enabling a fully automatic process. It adopts gravity or micro-pressure filling technology to ensure fast, stable and accurate operation. The whole system is controlled by Mitsubishi PLC and frequency inverters, ensuring reliable performance and easy operation.

Key Features:

· 3-in-1 monoblock: rinsing, filling, capping
· Suitable for juice, soda, tea, energy drinks, etc.
· Gravity/micro-pressure filling, gentle on beverages
· Mitsubishi PLC + touchscreen control
· Food-grade stainless steel construction
· Output: 2,000–24,000 BPH
· PET bottle range: 200ml–2000ml

Product Parameters                                                                                                                                                                                 

Parameter/Model	CGF8-8-3	CGF12-12-6	CGF18-18-6	CGF24-24-6	CGF32-32-8
Rated  Capacity(for 500ml)	2000BPH	5000BPH	8000BPH	12000BPH	15000BPH
Washing Heads	8	12	18	24	32
Filling Heads	8	12	18	24	32
Capping Heads	3	6	6	6	8
Suitable Container	PET bottles,Plastic bottles
Bottle Diameter	55-110mm
Bottle Height	150-310mm
Suitable Cap	Plastic screw cap(28-38mm)
Approx. Weight	1,500kg	2,000kg	4,000kg	4,500kg	6,000kg
Main Motor Power	1.2kW	1.5kW	3kW	3kW	3kW

Details Of Machines                                                                                                                                                                                 

                                                                                                                                                                   Washing Part

- Direct Air Conveyor Infeed: Connected to the bottle starwheel for smooth and gentle bottle transfer.
- Water-Efficient Rinse System: 304/316 stainless steel spray heads with optimized injector nozzles reduce water consumption while enhancing cleaning effectiveness.
- Scratch-Resistant Gripping: Grippers equipped with soft plastic pads securely hold bottles, preventing scratches and impacts during the washing process.
- Corrosion-Resistant Washing Pump: Constructed from 304/316 stainless steel for extended service life and dependable performance.

                                                                                     Filling Part

· High-Precision Filling Nozzles: Made of 304/316 stainless steel for accurate and repeatable filling performance.
· Precise Fill Volume Control: Allows fine adjustment to ensure uniform liquid level across all containers.
· Hygienic & Easy-to-Clean Design: All product-contact surfaces and the liquid tank are constructed from 304/316 stainless steel, finely polished with no dead corners for efficient sanitation.
· Durable Filling Pump: Built with 304/316 stainless steel to ensure reliable and long-lasting operation.
· Efficient Rinsing Nozzles: Provide thorough cleaning while significantly reducing water usage during flushing.

                                                                                   Capping Part

· Place & Cap System with Eletromagnetic Heads: The electromagnetic capping heads feature a torque-release function to minimize bottle impact during capping.
· Full 304/316 Stainless Steel Construction: Ensures hygiene, durability, and corrosion resistance.
· No Bottle, No Cap: The system automatically skips capping if no bottle is present, preventing waste.
· Automatic Stop for Bottle Shortage: The line pauses automatically if bottle supply is interrupted, ensuring operational safety.
· Stable & Reliable Capping Performance: Delivers consistent sealing with a defect rate of ≤0.2%.

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Process: Raw spring water is boosted by a pump and then passes through a series of treatments, including a mechanical filter,  activated carbon filter, sodium ion exchanger,precision filter, and is finally purified by an RO system or hollow fiber ultrafiltration device. The treated water is stored in a tank and disinfected by a UV sterilizer and ozone generator.
Function: This system effectively removes suspended solids, colloids, organic matter, iron, manganese, residual microorganisms and heavy metal ions from the water. It also reduces water hardness. The treated water fully meets all national drinking water standards and can even achieve the quality of mineral water.

This automatic PET bottle blowing machine produces bottles from 100ml to 2000ml in various shapes, suitable for mineral water, soda, and cola bottles.
Key Features:
· Robust Structure: Double-crank, four pull-rod clamping with a balanced cross slide.
· Precision Molding: Parallel bar (CIS) design ensures consistent sealing and stretching.
· Easy Control: Programmable PLC with a user-friendly touchscreen interface.
· High Accuracy: Infrared preform heating and constant pressure control help achieve precise blowing.

Laser Date Printer

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Applications: It creates permanent marks on materials including paper, plastic, non-metals, and coated metal packaging, suitable for various production line requirements.

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Design Advantage: The modular design facilitates quick and simple bottle changeovers.

Automatic Shrink Wrap Packing Machine

Cap Injection Molding Machine

This fully automatic machine applies protective shrink film to bundle and stabilize products, serving as key equipment for unitizing goods in the packaging industry.

This machine, also known as an injection press, is a primary solution for molding plastic caps from thermoplastics or thermosetting materials.
Operation: It heats plastic and injects it under high pressure into a mold cavity. Models are available in vertical, horizontal, and all-electric configurations.

Our Service                                                                                                                                                                                                 

Our in-house engineering team offers complete custom solutions, designing equipment, factory layouts, and even bottle shapes to perfectly match your requirements and optimize your production line.

Before Sales

After Sales

1.Answer any of your inquiries about our company within 24 hours.
2.Provide all the information you require.
3.Assist you in planning a cost-effective factory layout.
4.Provide machine operation videos for your reference.
5.Welcome you to visit our factory.

1.Provide weekly updates on the production progress.
2.Send regular photos of the machines during production.
3.Conduct a thorough test run of all machines for over 8 hours and provide the testing videos.
4.Dispatch our engineers to your site for installation and commissioning.
5.Ensure the availability of critical spare parts. 

KeYuan Clients                                                                                                                                                                                          

Company Profile                                                                                                                                                                                        

Zhangjiagang Keyuan Machinery Co., Ltd. (Keyuan Machine) is a leading integrated manufacturer and solution provider in the beverage packaging and water treatment industry. Founded over two decades ago, we specialize in the entire process from R&D and design to manufacturing, sales, and after-sales service for complete production lines.

Our Core Product Lines Include:

· Carbonated Beverage Complete Production Lines
· Mineral Water / Spring Water Complete Production Lines
· Purified Water Complete Production Lines
· Fruit Juice Complete Production Lines
· Soy Milk & Protein Drink Complete Production Lines
· Liquor, Soy Sauce, and Vinegar Filling Complete Production Lines

Driven by innovation and quality, Keyuan is committed to providing efficient, reliable machinery and comprehensive technical support to our global partners. We look forward to building successful partnerships and growing together with you.

FAQ                                                                                                                                                                                                              

1.Q: Are you a factory or a trading company?
A: We are the factory. With over a decade of experience, we design and manufacture complete water treatment systems and bottled water production lines in our 6,000 sqm facility. Our machines are trusted by clients in 30+ countries.
 
2.Q:Where is your factory? Can I visit?
A: We're located at Sanxing Yucai Road, Jinfeng Town, Zhangjiagang City, Jiangsu Province, China. It's about a 2-hour drive from Shanghai Pudong International Airport (PVG). We are happy to arrange pickup from the nearest station or airport. All clients, domestic and international, are warmly welcome to visit us!
 
3.Q: What's your warranty policy?
A: We offer a 2-year warranty starting from the date of delivery, along with comprehensive after-sales technical support.
 
4.Q: What makes your company different?
A:We don't just sell machines; we deliver turnkey solutions. From bottle design and layout planning to installation, training, and ongoing support – we partner with you to ensure your project's success.
 
5.Q:  What do you need from me to start?
To provide you with a tailored quote, please share:
1. Product type (e.g., water, juice, carbonated drink)
2. Target capacity (bottles per hour)
3. Bottle details (PET/glass, volume, shape – a photo is ideal)
4. Project scope (single machine or complete line)
The more details you provide, the better we can meet your needs.